Product Introduction
Hanwei manufactures ball mill girth gears from Φ1 m to Φ16 m, covering virtually every mill size in operation today. Our production spans four material-process routes—cast, forged, cast-plus-forged welded, and forged-plus-steel-plate welded—so we can match the optimal combination of strength, toughness, and cost to your specific mill conditions. For the largest gears, our forged-and-welded construction delivers superior grain structure in the tooth zone while keeping the ring dimensionally stable during heat treatment.
Tooth finishing is where we differentiate. Our 16 m CNC form grinding machine, alongside 5 m NILES and 2.5 m Höfler grinders, produces tooth profiles to DIN Grade 6 accuracy with surface hardness up to 380 HB. This means quieter meshing, more even load distribution across the tooth flank, and measurably longer service life.
With over 3,000 gear drawings on file, we likely already have your mill model covered. If not, our reverse-engineering team can produce a fully interchangeable replacement from an existing gear—no original drawings required.
Every girth gear ships with a minimum 1-year warranty; forged-welded rings carry up to 10 years. Contact our engineering team for a quote or technical consultation.
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