Elevate your project efficiency with our On-site Measurement & Surveying services, designed for industries ranging from construction to architecture.
Our team of experienced professionals utilizes state-of-the-art equipment to deliver precise measurements and detailed surveys, ensuring you have accurate data for planning and execution. Whether you're assessing a new site, verifying existing conditions, or preparing for renovations, our reliable services streamline your workflow and enhance decision-making for successful outcomes.
Product Introduction
Some gear components simply cannot be shipped to a manufacturer's facility for reverse engineering. The girth gear is still bolted to the mill shell. The kiln tire is supporting a 1,000-ton rotating vessel. The crusher eccentric gear is locked inside a housing that requires a week to disassemble. In these situations, the measurement must come to the equipment - not the other way around.
Hanwei's on-site measurement service deploys experienced engineers with portable precision instruments directly to your plant. We work during scheduled maintenance shutdowns, plant outages, or any window when the equipment is accessible - minimizing disruption to your production schedule.
What we measure on-site:
✪ Girth gears: tooth profile, module, pressure angle, helix angle, pitch diameter, root diameter, backlash, and mounting bolt pattern - all captured without removing the gear from the mill
✪ Kiln tires and rollers: outer diameter, inner bore, taper, contact surface profile, and axial runout - measured while the kiln is stationary during refractory maintenance
✪ Crusher and mill internals: eccentric offset, gear tooth geometry, shaft dimensions, and bearing seat profiles - accessed through inspection ports when possible
✪ Full drive alignment: center distance, shaft parallelism, and girth gear runout - critical for diagnosing the root cause of premature gear wear
All measurement data feeds directly into our reverse-engineering workflow, producing manufacturing drawings that enable us to build a replacement with guaranteed dimensional compatibility. For urgent situations, we offer expedited mobilization. Our field teams have measured equipment across 30+ countries, from copper mines in Chile to cement plants in Southeast Asia, and are familiar with the access constraints and safety requirements of heavy industrial environments.
Service available worldwide. Contact us to schedule an on-site measurement—planned or emergency.
product display